| The Solar Panel Project - Chapter 3: Installation |
| Written by David Savery |
| Sunday, 07 October 2007 00:02 |
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The first thing to do was to mount the solar panel onto the house. The 2007 UK summer may have been something for Noah to write home about but Saturday 15th September was gloriously hot and with the temperature likely to start plummeting pretty fast with the onset of autumn I got the ladders out fast and knuckled down to it! At the start of the project I had thought about mounting the panel on the roof however I quickly decided against this. For a start, the rear of the house faces south and gets good sunlight from dawn 'till dusk so an easier mounting on the vertical wall of the house was more practical. A vertical mounting also has the advantage that it won't get covered by snow which would block sunlight to a roof mounted panel. The final decider was that there was a suitable area of wall above the flat roof of my extension meaning I wouldn't have to mess about at the top of the ladder to get it fitted into place. And here it is, all installed.... ...or to take a closer look...
Inside the house I built a 'control panel' from a wooden box that was lying around and this houses the solar regulator/charge controller as well as the current and Volt meters. This picture shows its location on my landing above the stairs. It's only just been screwed to the wall here and isn't yet complete. Check out my cool lights - I made 'em about seven years ago out of spare 19" rack parts!
A closer look at the (incomplete) control panel is below. I intend on eventually fitting a cover to hide the gubbins and the cabling that runs upwards through the ceiling. I'll leave a window in it though so that the LED status indicators can still be seen. The black box is the solar regulator/charge controller. On the right are the meters which show (from top to bottom) battery voltage (15V FSD), load current (15A FSD - although the solar regulator is only rated at 5A), solar panel voltage (30V FSD as the panel generates up to 22V with no load) and solar panel current (5A FSD - the most I've seen out of the panel is 700mA in strong sunlight). Each meter has two 3mm LEDs connected in series to illuminate the dials in darkness. I wanted green LEDs but only had red in my junk box (and I have to admit that red doesn't work very well when it comes to panel illumination!). The battery meter rarely moves but it's handy to have so you can see how it is bearing up under load. I chose these meters with their respective Full Scale Deflections (FSDs) but I could have gotten away with lower values for all but the battery voltmeter. It doesn't hurt to have higher numbers in case of future expansion though. The stripboard down the middle of the box has plenty of room available on it for mounting components should I decide I want anything extra running in the control box. At the moment there are a handful of components mounted on it and their job is to control the aforementioned LEDs used for meter illumination. A Light Dependant Resistor (LDR) is being used to turn on the meter illumination when the room is dark while saving a bit of battery power by turning off the illumination in normal daylight or when my ace landing lights are on. Although not at all essential for this project, the schematic of this circuit is included below for anyone interested. ![]()
I had to distribute wiring throughout the house in order to connect various items to the battery. I decided upon fitting standard 12V automotive sockets in the rooms (the cigar lighter sockets used in cars) as these were easy and cheap to obtain and it meant off-the-shelf car accessories could be interfaced easily with my battery. Certain rooms would need these sockets fitted which meant cabling had to be run from them to the loft. I don't like unsightly cabling being on show around the house so running the wires without them being noticable was a challenge. Fortunately this project came about at the right time as one of the downstairs ceilings has been removed after a major water leak from the bathroom had damaged it. Before I put a new ceiling up I ran as much of my cabling as possible in the ceiling void which gave me access to three rooms and the outside porch and there also happened to have a handy riser running all the way to the loft for easy cable drops. To get a cable to the living room on the other side of the house, I ran the cable across the loft, dropped it down through a built-in wardrobe in the bedroom (which kept it out of sight) and down trunking in the corner of the room behind some shelves. In fact, the only visible signs of the whole wiring installation, other than the sockets, is this one piece of trunking.
The sockets fitted in another room (pictured below) show another variation in that they have been mounted sideways (because of space constraints) and are switched. The switches were included only in this room because I planned on connecting some unswitched shelf lights and my inverter to them. Ignore the trunking and other cabling going on in this picture - all part of a different project! ![]() |
| Last Updated on Saturday, 17 May 2008 11:28 |